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From the beginning there is a huge effort which is put in to bring the highest quality rice to our customers.
This process begins from distributing healthy seed to the farmers along with literature. We also educate them in regard to use fertilizer and pesticides to ensure the optimum yield
Our group of quality controllers continuously monitor
the crop to ensure that the best quality of crop is
produced.
Paddy selection and Quality Check After the harvest farmers bring their paddy laden trucks to our plant where a number of random samples are collected from their produce and the quality is checked in our state of the art laboratory.
After a long process of scrutiny the paddy is selected and kept in our well ventilated and hygienic warehouses for a period of one year. We make it our priority that only well aged rice is delivered to our customers.
Husking and Natural Drying The selected basmati is then naturally sun dried in huge field thus reducing the moisture in the rice via a totally natural process. This drying reduces the thermal cracks in the rice which reduces the broken grains in rice at a later stage.
The rice is then brought to our Sheller where is cleaned, de-husked and graded. We ensure that only the outer husk is removed so that leaving the germ and bran layer so as to ensure that rice retains its nutritional value.
Warehousing We continuously fumigate our warehouses as well as regularly monitoring the rice stored in our warehouses. All of this is done to ensure that rice is completely free from infestations by organisms.
Cleaning Both the white rice and brown rice is made free from foreign particles such as straw, stones, mud balls and any other foreign materials. This is done by an array of sophisticated machines.
Whitening and Polishing As the nature of the grain of rice being delicate, so it requires extra care in handling and any rough handling of the rice can causes the grains to break apart.
It is passed through our whitening machines various times , however the numbers times it passes through the machines highly on the degree of whiteness required by our valued clients. The rice is then passed through mist polishers so as to ensure that each grain of rice is glossy and shinny.
Grading After delivering that glossy shine the rice grains are passed through length and thickness graders. These machines ensure that broken and shriveled rice is removed from the final product.
This ensures that the finish product is of uniform length and thus ensuring that our customers get the best value for money.
Color sorting The most important stage in the whole process of delivering rice from paddy to plate is the color sorting of rice. This is done by our highly sophisticated COLOR MASTER Color sorter made by SATAKE JAPAN , The leaders in quality milling machinery.
It uses a large number of computer processors and 6
high resolution cameras. This ensures that the rice
is free from any broken rice and it delivers the final
product with 100% accuracy thus ensuring optimum quality
rice for our customers.
Packaging and Shipment The rice is finally packed in jute/cotton or poly bags which vary according to our client's requirements. After packaging the rice is stored in warehouses ready to be loaded into containers, the containers are fumigated to ensure that the rice is free from any infestations during its journey.
After the rice arrives at its destination the customer picks it up from the port and takes to their warehouses, we can also provide haulage to the customer's warehouses at an additional expense which makes the delivery hassle free.
Finally the journey of honest rice mill's quality basmati rice ends with the customer enjoying his meal at the end of the day. |